Rotomoulding Facts
Here are some key facts about rotomoulding products (also known as rotational moulding products):
1. Manufacturing Process
Rotomoulding involves placing powdered plastic into a hollow mold, which is then heated and rotated.
The plastic sticks to the heated mould and melts for form a seamless, hollow product.
2. Material Used
The most common material is polyethylene (PE) due to its flexibility and durability.
Other materials include polypropylene (PP), PVC, and nylon, though less frequently.
3. Durability
Products are highly durable and impact-resistant, making them suitable for rugged applications like water tanks, fuel tanks, and playground equipment.
4. Seamless and Leak-Proof
The process creates seamless one-piece items, which makes them leak-proof and ideal for liquid storage.
5. Design Flexibility
Complex shapes, contours, and double-walled constructions are possible.
Embossed logos, inserts, and threads can be added during moulding.
6. Cost-Effective for Small Runs
Tooling costs are lower than other plastic molding processes like injection molding.
Best suited for low to medium production volumes.
7. Applications
Common products: water tanks, kayaks, coolers, bins, traffic barriers, and playground equipment.
8. Environmental Impact
Rotomoulded products usually haver a long design life which can be greater than 20 years.
Rotomoulded products are usually recyclable and can be made from recycled plastics.
The process produces minimal waste.